Pioneering advanced technologies for enhanced surface functionalities and sustainable manufacturing
Let’s revolutionize injection molding. MULTIMOLD is a cutting-edge research project that will transform in-mold electronic (IME) processes introducing breakthrough solutions for surface functionalities and sustainable manufacturing.With a focus on micro and nanostructures, the project aims to elevate over-molded surface functionalities to new heights, introducing innovations in haptic interfaces, embedded electronics, and sustainable manufacturing practices.
Challenges Faced by the MULTIMOLD Project
This project aims to address several current challenges in complex product manufacturing within the IME realm.
Low yield for complex products and high manufacturing cost - The overall in-mold processes include various sub-processes like printing, component assembly, lamination, forming, and injection molding. The critical inject molding sub-process only reaches a maximum yield of 85%, resulting in an overall fabrication yield of no more than 80% and incurs high tool manufacturing costs.
IME products often consist of challenging multi-material compounds, falling short of European sustainability and circularity standards.
Precision challenges in embedding complex electronics using current functional printing methods.
Usability with cold fingers or gloves, and lack of haptic feedback.
Excessive heat generation within injection molded parts impacts the Human Machine Interface (HMI).
Durability. Particularly in 3D-formed areas near rigid components.
Limited integration of weatherproof components for condition monitoring and power supply.
Discover the Innovative Solutions to Complex Challenges
Enhancing Product Functionality through Advanced Technology
At MULTIMOLD, we have implemented a range of cutting-edge solutions to overcome the challenges posed by injection molding technology. Our team of experts has developed innovative approaches to address issues related to surface functionalities, electronic integration, tool fabrication, recycling, and process complexity.
Revolutionizing Manufacturing with Advanced Injection Molding Techniques
Through extensive research and collaboration, MULTIMOLD has successfully implemented groundbreaking solutions to optimize the injection molding process. Our team has developed strategies to enhance product quality, reduce production time, and improve overall efficiency.
MULTIMOLD ensures efficient, sustainable, and high-performance tool production
By using additive manufacturing and laser technologies, MULTIMOLD expedites the development of complex products through rapid verification and adaptation.
MULTIMOLD introduces circular design principles
By embedding electronics in a hot melt adhesive and adopting a dissolution process, the project aims to achieve efficient separation of electronics and plastic materials, facilitating high-quality recycling and reusability.
MULTIMOLD guarantees first-time-right and high-yield manufacturing
The project employs digital models, data management, and machine learning to enhance control over the fabrication process, ultimately improving efficiency and yield.
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Timeline
Our Journey So Far
Explore the major milestones and achievements of the MULTIMOLD project through our visual timeline.
Start: 1/1/2024
1,5 year
1st GEN demonstration finalised
Year 3
2nd GEN demonstration finalised
Year 4
3rd GEN demonstration finalised
Dec 2027
End of project
Our Journey
Explore our team, labs, and project milestones.
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Subscribe to our newsletter to learn more about the MULTIMOLD project and stay updated with the latest advancements.
Sister Projects
Explore the projects that cooperate to revolutionize the manufacturing sector towards the future.
TWIN GREEN AND DIGITAL TRANSITION 2023 Call - Horizon Europe
DIgital LAser PROduction: Digital Twins of Laser Processing for Multi-Capability Manufacturing of Complex Components and Certification
Multi-scale multi-process machine for high value-added products with disruptive functionalities
Flexible Laser-based manufacturing through precision photon distribution
SUB-WAVELENGTH HOLOGRAPHIC LITHOGRAPHY STEPPER FOR INTEGRATED CIRCUIT PRODUCTION
Extremely High-Speed Laser Processes For Sustainable And Flexible Manufacturing
Manufacturing process for bio-based fibre-reinforced composite parts for structural applications
Adaptive Laser Beam for additive manufacturing
Modular laser sources for sustainable production of short personalized production series
Enabling Laser Powder Bed Fusion for Large Scale Production of Multi-Material Components